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Seawater cooling systems

At Mott MacDonald, we have developed extensive knowledge and experience of pumping stations and networks in the course of our worldwide work in the fields of irrigation, water supply, public health engineering, flood control, drainage, groundwater abstraction, and urban development.

We have experience in all the phases of seawater cooling projects, including initial feasibility studies, Front End Engineering Document (FEED) Engineering, production of associated Procurement Package Documentation, and finally Construction Supervision on site.

Previous initial feasibility studies have reviewed the fundamentals of seawater cooling system design and expansion, including:
  • Conveyance system: pipework, canal, tunnel
  • Pipework material study
  • Pipework above ground or below ground
  • Pipework conveyance formation - tree or loop
  • Direct or indirect cooling (of end product by seawater coolant)
  • Once-through cooling system or a recirculation (including cooling towers) cooling system
  • Limitation of bio-fouling of conveyance infrastructure
  • Maximise flexibility of system to accommodate future changes in cooling water requirements by end-users (looking forward 20 – 30 years)
  • Phasing of infrastructure construction, assisting to reduce overall NPV costs
  • Reliability study, to confirm the reliability and availability of the overall system
  • Steady state cooling water conveyance system modelling, to confirm system capacity parameters (pipework numbers and diameter, hydraulic pressures at various points in network) required for specified cooling water flows
  • Transient surge pressure modelling to confirm necessary surge suppression equipment.
As part of the initial feasibility study optioneering, the following key studies associated with the evaluation of the environmental impact have also been undertaken:
  • Cooling Tower Study, evaluating the suitability of recirculating seawater cooling towers in the Arabian Peninsula coastal climate.
  • Receiving Water Thermal Plume Study, evaluating the extent of the thermal pollution of the discharged cooling water to the receiving body of water.


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