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Surge analysis

Greater Karachi water supply project, PakistanSurge vessels in Karachi, PakistanWhenever flows in pipeline systems change, transient pressures are generated. In extreme cases these transient pressures (or waterhammer) can rupture pipelines or damage fittings. In less extreme cases contaminated water or air may be drawn into the system or the system may be subjected to pressures for which it was not designed. Other potential problems include shock loads caused by air expulsion or slamming of check valves, collapse of thin walled pipes under near vacuum pressures and thrust block movement.

Measures to alleviate surge include the provision of air vessels, surge feed tanks, increased pump inertia (flywheels), control valves, pressure relief valves, air valve attachments, fast acting check
valves or the selection of a different pipe material.

Mott MacDonald’s surge analysis capability allows consideration of transient pressures and system operation to be fully integrated into the overall design process rather than being considered in isolation. Transient hydraulic problems are often linked with problems of air management, system operation and control. Consideration of these issues together at design stage keeps the design process unified allowing evaluation of a wider range of options early in the system selection and design process.

Our resources include the commercial software package Flowmaster2 and in-house software. Flowmaster2 is widely used in the water industry as well as the petroleum, process, aerospace and automotive industries for all types of transient hydraulic analyses. It uses the well-established method of characteristics and is COM enabled. This allows it to be linked to other standard software and for complex control rules for pumps and valves to be programmed into the models.

Projects on which we have provided surge analyses or designed surge protection include the following:

  • Dhabeji, NEK and Manghopir Pump Stations, Pakistan
  • Barka Water Transmission Project, Oman
  • Hyderabad Water Supply Project, India
  • Heck Hensal and Pollington, Yorkshire, England
  • Cork Main Drainage, Ireland
  • North Road PS, Woodburn, Northern Ireland
  • River Spey Abstraction Scheme, Scotland
  • North Lantau Sewage Main, Hong Kong
  • Tees Wiske Transfer Scheme, Yorkshire, England
  • Cumwinton Scheme, Cumbria, England
  • Thames Water Transmission Projects (4 systems)
  • Hong Kong Seawater Cooling Systems (5 systems)
  • Shuaiba Recirculation System, Kuwait.


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